Buildings and facilities used in the manufacture of intermediates and APIs are located, designed and constructed to facilitate cleaning, maintenance, and operations as appropriate to the type and stage of manufacturing process. Facilities are also designed to minimize potential contamination.

                                                We are ISO 9001:2008 and GMP Certified

Facilities

  • Production
  • Utility
  • Boiler House
  • Warehouse
  • Quality Assurance

Facility Overview

  • 2 Intermediate areas with built up area of 3423 Sq.Mts
  • 2 Pharma modules with built up area of 864 Sq.Mts for API with GMP facilities
  • Pharma modules AHU is class 1,00,000

Equipment & Capacities

  • SS Reactors Qty of 17 No.s (1 KL - 5 KL). Glass Lined Reactors Qty of 5 No.s (2 KL - 5 KL)
  • Centrifuges Qty 6 No.s ( SS316 48” and SS316 36” cGMP model Manual Top Discharge)
  • Drying ( Tray Driers 2 No.s, Vacuum Tray Drier 1 No., Roto Cone Vacuum Drier 1 No.)
  • SS and GL Reactors equipped with various agitators to suit different process applications and variable frequency drives . All reactors provided with primary heat exchanger followed by secondary heat exchangers.
  • 300 TR cooling tower to support the process needs.
  • Purified Water Generation System with 14KL / day output capacity.
  • Clean rooms with unidirectional material flow.
  • Clean room for re packing
  • Nutsche Filters Qty of 2 No.s, Leaf Filters Qty of 2 No.s,Candle Filters Qty of 2 No.s and Multi Mills Qty of 2 No.s (cGMP Model)
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Facility Overview

  • This block has built up area of 1200 Sq.Mts
  • Utilities and security located in the ground floor with dedicated facilities for Electrical Panels , Cooling Towers , Compressors, Chilling Plant and DG Set
  • Administration area located in the second floor

Equipment & Capacities

  • Chilling plant 100 TR +5 deg centigrade.
  • Chilling plant 50 TR – 20 deg centigrade coupled with reactors to control exothermic reaction and other process requirements.
  • 320 KVA Greaves Cotton make DG Set to cover all backup needs of process and utility equipment.
  • 950 KVA Transformer
  • Two 200 TR cooling tower at 30 deg centigrade to serve the needs of chilling plants.
  • Overhead water tank with capacity of 26 KLs to support all utility, QA and R&D needs
  • Power Control Center.
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Facility Overview

  • This Block has built up area of 240 Sq Mts
  • Separate Coal Storage Shed of 80 Sq Mts

Equipment & Capacities

  • 3 Ton /hr steam generation horizontal three pass boiler at 10.54 kg/cm2 pressure
  • Pressure powered condensate transfer pumps
  • Boiler equipped with Air pre heater, Multi cyclone Dust collector and Bag filter
  • Steam traps for efficient recovery of condensate
  • Pressure powered condensate transfer pumps for transferring collected condensate to boiler
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Facility Overview

  • This block has three floors each with an area of 366 Sq Mts
  • Raw material and intermediates storage area of 732 Sq Mts
  • Finished goods dispensing area of 366 Sq Mts

Equipment & Capacities

  • Cold room facility < 25 deg centigrade
  • De-dusting area with air curtains
  • Flame proof electronic weighing balances
  • Fire safety system
  • Well ventilated area
  • Adequate number of sampling and dispensing rooms for liquid raw materials and solid raw materials
  • Unloading platform supported with roof
  • Pallets for raw material storage
  • Rejected materials controlled under lock and key to prevent their unauthorized use in manufacturing.
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Quality Assurance is on top of our organizations core values. To instill this at every department, QA was defined as an independent department with complete authority to enforce SOPs in every process. Following are the process/activities our QA team is responsible to deliver

ProcessActivities
  • Change Control
  • Document / Label Control
  • OOS & Deviation Handling
  • Complaint / Return / Recall Handling
  • Vendor Qualification
  • Equipment Validation
  • Process Validation
  • Stability Studies
  • Independent Authority for Approval or Rejection
  • Internal Audit / Self Inspection
  • Training
  • Vendor Qualification
  • Equipment Qualification
  • Process Validation
  • Product Quality Review
  • Validation Handling
  • Batch Release
  • Control Samples
  • Risk Assessment
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